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API 570 · Piping Inspector Certification

API 570 Practice Questions, With Answers and Explanations

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Under ASME B31.3, who has overall responsibility for ensuring that a process piping system complies with the Code?

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Answer: A, the owner has ultimate responsibility for the piping system's compliance with ASME B31.3. This responsibility encompasses design, materials, fabrication, inspection, and testing, rather than only one stage of the work. (ASME B31.3, Para. 300(b)(1))

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20 sample multiple-choice questions from the InspectAhead bank, with answers and explanations. References are included where available; verify the applicable code edition for your exam window.

Q. Determine the Corrosion Rate (LT or ST), UT thickness Insp Interval (Class 1 piping) & MAWP of corroded pipe given the detailed information below! Given: Design pressure/temp = 500 psig/500°F for A106 Gr B, Pipe = NPS 20 Schedule 40, having a baseline measured thickness in 2001 = .560 in., in 2006 = .530 in., in 2011 = .500 in. Has RL greater than 10 years, and assume a 5 year interval for MAWP calc!

A. Corrosion rate is 5 MPY, UT inspection interval = 10 years, and MAWP = 848 psi
B. Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 836 psi
C. Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 868 psi
D. Corrosion rate is 10 MPY, UT inspection interval = 10 years, and MAWP = 883 psi

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Answer: B, The corrosion rate is 6 MPY, the Class 1 UT interval is 5 years, and the MAWP matches option B using the standard tables.

Q. A piping system is designed for 300 psig at 700°F. The allowable stress value at test temperature is 20 ksi. The allowable stress at design temperature is 15 ksi. Which of the following pressures is to be used in a pneumatic test?

A. 440 psig
B. 450 psig
C. 562 psig
D. None of these

Show answer

Answer: A, Pneumatic test pressure is 1.1 times design pressure, adjusted for the ratio of allowable stress at test temperature to design temperature: 300 psig × 1.1 × (20/15) = 440 psig. (ASME B31.3 §345.5.4)

Q. How often must the accuracy of magnetizing equipment equipped with an ammeter (including visible and black light meters) shall be verified and calibrated as necessary:

A. Each year
B. Every 2 years
C. When possible
D. Every 6 months

Show answer

Answer: A, Magnetizing equipment with an ammeter, including visible and black light meters, must have its accuracy verified at least annually.

Q. When a corroded area of pipe exceeds ½ pipe size diameter, a temporary patch about equal to the size of a corroded area may be installed by fillet welding (temporary repair)if:

A. Patch corners shall have at least a 1” radius
B. Diameter of electrode is 5/32 in. or more
C. A full encirclement sleeve is used
D. All of the above

Show answer

Answer: C, If the corroded area exceeds half the pipe diameter, API 570 requires a full-encirclement sleeve.

Q. During a leak test of buried piping, the Inspector checked the pressure four hours after the initial pressurization of the piping system and noted a pressure drop of about 3%. The Inspector requested that the line be repressurized to the original test pressure and isolated from the pressure source (test pump). After remaining time in the test period passed (another 4 hours), a final check of the test gauge showed a reduction in the test pressure (450 psi), which was reduced to 425 psi. What action(s) should the Inspector recommend in accordance with API 570?

A. Piping should be visually inspected externally (full excavation)
B. Piping should be visually inspected internally (wherever this is possible, if it is possible)
C. Request sonic measurements to locate suspected leaks as a result of this pressure drop
D. All of the above, and the test results should not be accepted

Show answer

Answer: D, A sustained pressure drop makes the test unacceptable and calls for external and internal examination plus acoustic leak location.

Q. Determine MAWP from the following given information and state whether the proposed interval of 5 years is acceptable: API 5L Grade X-60 (Fusion welded), NPS 16 Sch. 160, Piping installed 1982 (No baseline UT records) 2007 UT = 1.279 inches, 2012 UT = 1.115 in, Design = 500 psig/400°F

A. 468 psig, 5-yr interval = unacceptable
B. 675 psig, 5-yr interval = acceptable
C. 975 psig, 5-yr interval = acceptable
D. 2336 psig, 5-yr interval = acceptable

Show answer

Answer: A, Choice A is consistent with a high corrosion rate and an unacceptable 5-year interval; the exact calculation depends on the code tables.

Q. The pipe has an insulated area of 200 sq. ft. that is exposed to a susceptible temperature and the mist spray of a cooling tower. According to API 570, how much of the minimum area is recommended for NDT survey for CUI during an external inspection?

A. 100 sq. ft.
B. 50 sq. ft.
C. 66 sq. ft.
D. 150 sq. ft.

Show answer

Answer: C, The recommended CUI survey area here is about one third of 200 ft², i.e. 66 ft².

Q. Which of these Remaining Life values are recognized by API 570 to exempt piping systems from the NDE inspection recommended in Table 3 for CUI?

A. RL is equal to 10 years or greater
B. RL must be greater than 10 years
C. RL is equal to 5 years or greater
D. RL must be greater than 5 years

Show answer

Answer: B, API 570 grants the Table 3 CUI exemption when the remaining life is greater than 10 years.

Q. In addition to thickness measurement intervals by Class (also Injection Points & S/A), Table 2 also contains the recommended:

A. Maximum inspection intervals for External Inspection by Class or ½ RL, use lesser value
B. Maximum inspection intervals for External Inspection by Class or ½ RL, use greater value
C. Maximum inspection intervals for External Inspection by Class (½ RL calc is not applicable)
D. Maximum inspection intervals for External Inspection by Class or full RL, use greater value

Show answer

Answer: C, Table 2 also gives the external inspection intervals by class; the ½ RL calculation does not apply there.

Q. Issues to consider when assessing quality of existing welds include all of these except:

A. Original fabrication inspection method and acceptance criteria & the length of time in service
B. Extent/magnitude/orientation of imperfections, repair & heat treatment history, weld hardness
C. Potential for environmental cracking and fatigue (mech/thermal)/impact/transient loadings
D. Operating conditions of the piping system

Show answer

Answer: D, Existing weld quality is assessed mainly through service history, imperfections, hardness and damage modes; option D is the least specific.

Q. Valve body and/or closure tests performed after repairs (servicing) shall be per:

A. API 570
B. API 578
C. API 598
D. API 576

Show answer

Answer: C, Valve body and/or closure tests performed after repairs (servicing) shall be in accordance with API 598, which covers valve inspection and testing. (API 598)

Q. Control valves or other throttling valves, particularly in high-pressure drop-and-slurry services can be susceptible to localized corrosion/erosion, & this is typically found (where)?

A. At the office
B. Uniform through the valve
C. Upstream of the orifice
D. Downstream of the orifice

Show answer

Answer: D, Control valves or other throttling valves in high-pressure drop and slurry services are susceptible to localized corrosion/erosion, typically found downstream of the orifice due to turbulence and high velocity. (API 570 §7.1.2)

Q. Gate valves in a severe corrosive/erosive environment should have thickness readings taken (where and how)?

A. Thickness readings are not taken (use calipers)
B. Between valve seats using UT methods
C. The valve bonnet
D. The valve ends

Show answer

Answer: B, In severe corrosive/erosive environments, gate valves should have thickness readings taken between the valve seats using UT methods to assess wall loss in the most critical area. (API 570 §7.1.2)

Q. Per API 578, which of these is NOT an example of acceptable identification markings?

A. Documentation showing both the PMI test results and the PMI test locations
B. Low-stress stamp marking indicating that the PMI test has been performed
C. Color coding by alloy (Such as using the PFI-ES-22 system)
D. Visual verification of Mill Test Report (MTR) results

Show answer

Answer: D, API 578 provides examples of acceptable identification markings, which include documentation showing both PMI test results and PMI test locations, low-stress stamp marking indicating that PMI has been performed, and color coding by alloy (such as the PFI-ES-22 system). Visual verification of Mill Test Report (MTR) results is not listed as an acceptable identification marking. (API 578 §5.3)

Q. Which of these statements are false regarding PMI personnel qualifications per 578?

A. Owner/users should ensure that personnel are adequately trained not only in a specific PMI testing instrument but also in the alloys they will be examining
B. Personnel should know all aspects of PMI testing equipment operation and test methods used
C. Personnel quals/training/experience should be submitted for review/approval by the Inspector
D. In some cases for critical application, some form of testing of personnel may be required

Show answer

Answer: C, API 578 states that owner/users should ensure that personnel are adequately trained in the specific PMI testing instrument and the alloys they will be examining, that personnel should know all aspects of PMI testing equipment operation and test methods used, and that in some cases for critical applications, some form of testing of personnel may be required. It does not require that personnel qualifications be submitted for review or approval by the Inspector. (API 578 §6.2)

Q. The primary testing methods for PMI include all of the following except for:

A. Examining Material Test Reports (MTRs)
B. Portable Optical Emission Spectroscopy
C. Portable X-Ray Fluorescence (XRF)
D. Laboratory Chemical Analysis

Show answer

Answer: A, API 578 lists the primary testing methods for PMI as portable optical emission spectroscopy, portable X-ray fluorescence (XRF), and laboratory chemical analysis. Examining Material Test Reports (MTRs) is not a primary testing method for PMI; it is a documentation review. (API 578 §5.1)

Q. Historically, the greatest number of material nonconformances of serious consequence has involved what materials being inadvertently substituted into another material system?

A. CS into Low Alloy (LA) steel systems (1.25Cr-1/2Mo, 2.25Cr-1Mo, 5Cr-1/2Mo, 9Cr-1Mo)
B. SS into Low Alloy (LA) steel systems (1.25Cr-1/2Mo, 2.25Cr-1Mo, 5Cr-1/2Mo, 9Cr-1Mo)
C. CS into Austenitic Stainless Steel systems (such as 304, 316, 321, 347, etc)
D. LA into Austenitic Stainless Steel systems (such as 304, 316, 321, 347, etc)

Show answer

Answer: A, API 570 notes that historically, the greatest number of material nonconformances of serious consequence has involved carbon steel being inadvertently substituted into low alloy steel systems (such as 1.25Cr-1/2Mo, 2.25Cr-1Mo, 5Cr-1/2Mo, 9Cr-1Mo). (API 570 §8.2.1)

Q. When a Material Verification Program assessment leads to retroactive PMI testing & the identification of components not meeting acceptance criteria, items are then targeted for replacement. In this case, who shall establish a component replacement schedule?

A. Owner/user and Authorized Piping Inspector, in consultation with Corrosion Specialist
B. Owner/user and Authorized piping Inspector, in consultation with Repair Organization
C. Owner/user and Engineering Organization, in consultation with a Corrosion Specialist
D. Owner/user only, in consultation with a Corrosion Specialist

Show answer

Answer: A, When a Material Verification Program assessment leads to retroactive PMI testing and identification of components not meeting acceptance criteria, API 570 requires that the owner/user and the Authorized Piping Inspector, in consultation with a Corrosion Specialist, shall establish a component replacement schedule. (API 570 §8.2.4)

Q. Who shall assess the need for and extent of an application of a material verification program addressing inadvertent material substitution in existing alloy piping systems?

A. Repair Organization
B. Engineering Organization
C. Owner/User
D. Authorized Inspection Agency

Show answer

Answer: C, API 570 states that the owner/user shall assess the need for and extent of an application of a material verification program addressing inadvertent material substitution in existing alloy piping systems. (API 570 §8.2.1)

Q. If a piping system component should fail because incorrect material was inadvertently substituted for proper piping material, the extent of further verification will depend upon:

A. Owner/User decision and probability of failure
B. Probability of failure due to these material errors
C. Circumstances such as the probability of failure and further material errors
D. Circumstances such as the consequences of failure and probability of further material errors

Show answer

Answer: D, API 570 specifies that if a piping system component fails because incorrect material was inadvertently substituted, the extent of further verification will depend upon circumstances such as the consequences of failure and the probability of further material errors. This aligns with option D. (API 570 §8.2.3)

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